IMPRESSIONS™ 软件的智能图表型用户界面(GUI)包含了行业领先的应用程序和易学易用的先进工作流控制系统,只需3秒即可完成一次简单的设置。IMPRESSIONS™ 的布局和功能不仅能与您特定的应用要求相匹配,还能满足操作人员的偏好和需求。用户分级管理系统也使他们的工作更加舒适和高效。
The conventional image processing methods on hardness testing machines are fairly successful for clean images that present clear indentation boundaries. In practice, however, workpieces or samples often have rough surfaces that compromise the quality of the image processing which could potentially result in incorrect hardness values.
A human observer can easily find the indentation in both images and the exact boundaries of such indentation. For a computer algorithm, finding the indentation in the right image is much more challenging due to the many gradients in this image. Artificial intelligence can overcome this difficulty by training a complex computer neural network to “think” as a human observer.
The INNOVATEST Brinell AI model is trained in our research facility/R&D department using powerful supercomputers. The training phase optimizes millions and millions of weight factors in a neural network, to learn how an indent can look like, using a gradient descent approach. Weight factors have been optimized by a human observer and after optimum weigh factors where determined. Using the AI function on our hardness tester to detect new indentations is called ‘’inference’’ and requires significantly less computing power. The AI model has been created.
During inference, a new image (a new Brinell indent image) is entered in to the neural network with weights that where determined during training. The complex algorithm is capable to calculate a “mask” on its own, this mask is plotted on top of the indent image, exactly filling the indent and marking the edges that then can be easily detected by automatic image recognition system.
This super advanced technology requires no special objectives and provides even indents with poor visibility, often the case with shallow indents in rough surface materials, to be perfectly detected and measured.
Metallography is used to investigate metals from copper and titanium to iron, steel and alloys of every description. These investigations can now be performed quantitatively and reliably using the INNOVATEST Metalloscope™ 1 software module, running on most of our higher-end hardness testing machines*. *(features of Metalloscope™ 1 software depend on the particular tester model).
The microstructure of metals has a significant influence on properties such as strength and corrosion resistance. Therefore, a detailed investigation of the microstructure with the help of microscopy is central to metallographical disciplines as well as many industrial applications.
The integrated high precision accelerometer electronics continuously monitor your tester’s stability environment. While the tester has vibration isolators (machine dampers) installation environment is often not ideal. Think of heavy traffic, loaded fork lift trucks, excentre presses or other equipment making shop floor installation a base of trouble.
For certain countries/area’s in the world where light earthquakes are so common that they are hardly noticed, the vibration monitoring system will give a warning message and stop the hardness testing process to avoid incorrect readings.
Extreme high or low temperatures might not only effect the hardness readings of your machine (think of installation in extremely warm countries or nearby furnaces) extreme humidity might even damage the sensitive electronics. That’s why we offer vibration, temperature and humidity monitoring.
The basic function of the barcode reader is to load data in to determined user fields. The BAR | QR code module of INNOVATEST connects the machine to a database or network environment loading samples and data.
Whether simply inserting header files (single or serial) or the complete integration of reading devices for the automatic selection of database templates, retrieving data from connected ERP or quality systems (optional) QR and barcode readers simplify complicated work procedures for the operator. The scanner loads all customer data in the hardness testing machine and assures that the testing outcome is included in the particular test report database, fully automatic.
IMPRESSIONS™ 模板编辑器可供客户利用多种不同的设置来新建任意数量的测试模式。新建测试模式更为精确也更为方便。
在预览模式下,可浏览多种操作设置,可从一个试样上拖、放测试模式到另一个试样上。基于可变焦全景摄像头的现场视觉技术,全景视图可轻易获得,无需图像拼接。
在同一个测试任务中,可以混合使用不同的测试模板甚至可以应用不同的力值,并使他们全自动运行。所有测试点都可单独定义或根据用户参数定义。
这个标签将会在测试结果列表中或测试结果预览中显示,并能够直接打印,这对于之后的试样分析非常重要。
针对需要更深入了解材料特性和希望对材料断裂和疲劳进行研究的客户,可使用KIC对裂纹生成进行预测(测量)。软件支持试样负载情况下对试样表面裂纹进行检测,有两种方法可选:Palmqvist或垂直/径向的断裂韧性。
此应用程序可对一个试样的整个或部分区域轮廓进行扫描。使用此功能时,需使用物镜或超快速的全景缩放摄像头。
系统会扫描已界定的整个轮廓并将所有相关数据储存在测试程序中。随后,将一定数量的测试点编辑到特定程序中,或将测试点设置于距离边缘一定距离的位置。
这项先进的功能能够使硬度测试程序全自动地进行。结合使用2D或3D硬度分布功能,优点更为明显,即可得到“硬度分布平面图”。
“2D硬度分布图”,作为一个选配功能,即用色彩标注硬度高低分布的功能,是一个可以获取试样整个剖面的硬度分布细节的有效工具,特别适合热处理试件的剖面硬度分析。
该功能对材料研究、焊缝测试或损伤分析也非常重要。
除了可选配显示2D硬度分布图外,还可以生成3D硬度分布图。 实际上,2D和3D硬度分布图是同一个应用模块下的不同功能。
针对有特殊需求的客户,可再选配一个15英寸纵向或24英寸横向的第二屏幕。针对有教学目的的用户(如高校等),也可通过机器标配的HDMI接口外接高清投影仪。IMPRESSIONS™ 是硬度测试仪器行业领先的软件系统,拥有多种软件和硬件配置。
INNOVATEST每年都会对软件进行更新,也会根据用户需求进行更新。
报告生成器的测试报告自定义功能,使用户可以在报告中添加公司详细信息
和公司LOGO,也可根据需要对测试结果、图表和压痕图片等内容进行排版布局。所有报告可以通过与仪器连接的激光打印机(选配)直接打印出来。也可以
输出到CSV文档,MS office软件或其它第三方质量控制软件。
对于重复任务,可利用IMPRESSIONS™ 软件设置并储存自定义测试程序。对于每个测试任务,均可新建一个“工作表”。
所有测试程序的具体参数,如硬度标尺、试验力、保荷时间、测试模板、硬度转换和报告模板等都储存在同一程序中。
无需手动定位,IMPRESSIONS™软件精确的测量算法可在不光滑或有划伤的表面对压痕进行检测,并根据标准测量压痕的相关尺寸。
可切换到手动测量模式下,通过触摸屏幕或鼠标来调整测量结果。测量线可以彩色标示从而与试样表面形成突出对比。激活压痕自动检测功能可以确保测量在对称性上符合相关标准。所有硬度值可根据 ISO 18265,ISO 50150,ASTM E140转换为其它标 尺。
根据标准规定进行规范化的CHD/SHD/NHD测试。该测试既可在显微图像下,也可在全景图像下直接开始测试。可单独为 NHD测试设置额外的硬度核心点。
按照标准,为了确保测试正确进行,测试点的间距会按照最小距离自动设置。省时测试模式在完成所有压痕后,会自动开始测量,当硬度值达到设置下限后,测试序列会自动停止。
这个专门开发的工具使您能够对焊件或焊缝根据ISO标准进行硬度测试。
可以在不同的焊接区域内对测试点做预设定且测试点间会自动关联,因而根据要求设置测试模板变成了一件“轻而易举”的事。系统会运行一个全自动的测试程序并显示和记录相应的测试结果。
这款应用软件是与一家特殊的弹壳制造商密切合作开发的。可以根据行业要求对单个或多个弹壳进行测试。
全自动的测试程序可生成一个详细的报告,提供单个读数和带通过/不通过指示的统计。此软件还可进一步对重新测量进行复杂设置。
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